China manufacturer 18spline Teeth CZPT Wheel Pinion Gear Set Bevel Gear raw gear

Product Description

Product Description

Product introduction

Gear processing modules 0.5-20
Max. machining diamete for gear milling 1720mm
Max. main shaft through-hole diameter for gear grinding 180mm
Max, main shaft through-hole diameter for gear milling 320mm
Max. machining diameter for gear grinding 850mm
Highest precision GB11365-89   4 grade
Transmission ratio 1:1-1:10

My advantages:
1. High quality materials, professional production, high-precision equipment. Customized design and processing;
2. Strong and durable, strong strength, large torque and good comprehensive mechanical properties;
3. High rotation efficiency, stable and smooth transmission, long service life, noise reduction and shock absorption;
4. Focus on gear processing for 20 years.
5. Carburizing and quenching of tooth surface, strong wear resistance, reliable operation and high bearing capacity;
6. The tooth surface can be ground, and the precision is higher after grinding.

 

 

The company is a manufacturer of high-quality leather wheel transmission components and mechanical transmission equipment. Its products are widely used in various fields such as aviation, aerospace, shipbuilding, rail transit, engineering vehicles, and industrial automation equipment. The company was founded in December 2002, and its factory is located in Xihu (West Lake) Dis.ng Industrial Zone, Jiangfu City, ZheJiang Province. The existing factory building covers an area of 38000 square meters, with a registered capital of 20 million yuan and a total asset of about 180 million yuan. It has passed the CCs ship inspection and recognition by China’s classification society, and has been rated as a high-tech enterprise in ZheJiang Province and the ZheJiang High Precision Gear Transmission Key Component Engineering Technology Research Center.

The company has the most advanced manufacturing and testing equipment for bright precision gear transmission components in the world, with manufacturing accuracy CHINAMFG national standard 3-4 levels. It has 275G and 800G CNC Yawei gear grinding machines from Grissom Phoenix, Germany, Capa vX55 and VX59 CNC gear grinding centers from Germany, ZE400 and ZE8OO shaped gear grinding machines from Capa Niles, worm gear grinding machines from Germany, Graub 5-extraction linkage machining center from Germany, KS42 high-precision straight bevel gear grinding machine from Switzerland, Teng gear grinding machine from Switzerland, S33 high-precision CNC universal domestic and foreign grinding machine from Stuttgart, Switzerland, and GMM1500 gear measuring center from Grissom GMM1500, Zeiss Santang, Germany.

After years of testing, exploration, and improvement, the company’s research and development team has mastered key technologies such as high-precision gear CNC grinding technology, inspection technology, heat treatment technology for thin-walled parts, independent design and manufacturing technology for special cutters, fixtures, and special measuring tools. At present, the company’s manufacturing capacity and technical development level rank among the leading levels of domestic peers.
 

 

 

 

FAQ

Main Markets? North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order? * You send us drawing or sample
* We carry through project assessment
* We give you our design for your confirmation
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 60/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

crown gear

Can crown gears be used in automotive applications?

Yes, crown gears can be used in automotive applications, and they serve various purposes within the automotive systems. Let’s explore how crown gears are utilized in the automotive industry:

  • Differential Gear Systems:

Crown gears are commonly employed in differential gear systems. The differential is a critical component in vehicles that enables the wheels to rotate at different speeds while maintaining power distribution. Crown gears, along with bevel gears, form the gear set within the differential, allowing the power from the engine to be split and distributed to the wheels effectively. The use of crown gears in differentials ensures smooth power transmission and enables improved handling, traction, and stability of the vehicle.

  • Power Steering Systems:

Crown gears can also be found in power steering systems, particularly in rack-and-pinion setups. In such systems, the crown gear is an integral part of the rack, and it meshes with the pinion gear to convert the rotational motion of the steering wheel into linear motion. The use of crown gears in power steering systems allows for precise and responsive steering control, enhancing the overall driving experience.

  • Timing Gear Systems:

Crown gears are utilized in timing gear systems of internal combustion engines. These systems synchronize the opening and closing of engine valves with the movement of the crankshaft. Crown gears, along with other gears like spur gears or helical gears, are employed to transfer rotational motion from the crankshaft to the camshaft(s). The accurate timing and synchronization provided by crown gears ensure efficient engine performance and optimal combustion.

  • Other Applications:

Besides the specific automotive systems mentioned above, crown gears can also find use in other applications within vehicles. They may be employed in speedometers, odometers, and various instrument clusters to transfer and display speed or distance information accurately. Additionally, crown gears can be utilized in adjustable seating mechanisms, convertible tops, or other motorized components in vehicles.

In summary, crown gears have diverse applications in the automotive industry. Whether in differential gear systems, power steering systems, timing gear systems, or other vehicle components, crown gears contribute to improved power distribution, precise steering control, efficient engine performance, and accurate information display. Their reliability, durability, and ability to handle high loads make them suitable for fulfilling the demanding requirements of automotive applications.

crown gear

Can crown gears be used in high-torque applications?

Crown gears can indeed be used in high-torque applications, thanks to their unique design and capabilities. Let’s explore the factors that make crown gears suitable for high-torque applications:

  • Large Contact Area:

Crown gears have a relatively larger contact area compared to other gear types. This increased contact area allows for better load distribution and can handle higher torque loads. The larger contact area spreads the torque across more teeth, reducing stress concentrations and minimizing the risk of tooth failure under high-torque conditions.

  • Perpendicular Tooth Orientation:

The perpendicular tooth orientation of crown gears enhances their ability to withstand high-torque applications. When the gear meshes with another gear, the perpendicular alignment allows for a greater number of teeth in contact, distributing the torque load over a larger area. This perpendicular tooth arrangement helps to minimize tooth deflection and tooth-to-tooth interference, improving the gear’s ability to handle high torque loads.

  • Strength and Durability:

Crown gears are typically manufactured using materials with high strength and durability, such as hardened steel or alloy steels. These materials provide the necessary mechanical properties to withstand high torque loads without deformation or failure. By selecting appropriate materials and employing suitable heat treatment processes, crown gears can withstand the demanding conditions of high-torque applications.

  • Load Sharing in Gear Systems:

In high-torque applications, it is common to use multiple gears to distribute the torque load and reduce the stress on individual gears. Crown gears play a role in load sharing within the gear system, distributing the torque load between multiple gears. This load sharing capability allows each gear to handle a fraction of the total torque, reducing the torque load on each individual crown gear and enhancing their ability to operate in high-torque conditions.

  • Optimized Tooth Profile:

The tooth profile of crown gears can be optimized for high-torque applications. Engineers can design crown gears with appropriate tooth profiles, such as modified involute profiles or special tooth forms, to enhance their load-carrying capacity and minimize tooth stress under high-torque conditions. These optimized tooth profiles help to improve the gear’s performance and reliability in high-torque applications.

In summary, crown gears can be successfully used in high-torque applications due to their large contact area, perpendicular tooth orientation, strength and durability, load-sharing capabilities, and the ability to optimize tooth profiles. These features make crown gears capable of handling the demanding torque loads encountered in various industries, including heavy machinery, automotive applications, industrial equipment, and more.

crown gear

How do crown gears contribute to transmitting motion and power?

Crown gears play a significant role in the transmission of motion and power in mechanical systems. Let’s explore how crown gears contribute to these essential functions:

  • Directional Change:

One of the primary contributions of crown gears is facilitating a change in motion direction. By meshing a crown gear with other gears, the rotational motion can be redirected by 90 degrees. This directional change capability enables the transmission of motion in different directions within a mechanical system, allowing for the desired movement and positioning of components.

  • Meshing and Torque Transfer:

Crown gears engage and mesh with other gears to transmit torque and rotational motion. The teeth of a crown gear interlock with the teeth of the meshing gear, creating a mechanical connection. As power is applied to the crown gear, the interlocking teeth transfer torque to the meshing gear, enabling the transmission of rotational motion and power from one gear to another.

  • Force Distribution:

Crown gears contribute to the distribution of forces in a gear system. When a crown gear meshes with other gears, the load and forces acting on the gear teeth are distributed across a larger contact area. This distribution helps reduce stress and wear on individual gear teeth, ensuring smoother operation, improved durability, and efficient power transmission within the system.

  • Compatibility with Different Gears:

Crown gears are designed to be compatible with various gear types, including gears with parallel axes or bevel gears with intersecting axes. This compatibility allows crown gears to mesh smoothly with different gear configurations, enabling the transmission of motion and power between different components of a machinery setup. Crown gears serve as a critical link in transferring power and rotational motion within complex gear systems.

  • Precision and Control:

Due to their unique design and meshing characteristics, crown gears offer precise control over motion and power transmission. The interlocking teeth of crown gears ensure a firm and accurate engagement, minimizing backlash and providing reliable and controlled movement. This precision is particularly crucial in applications that require accurate positioning, such as robotics, automation, and manufacturing processes.

In summary, crown gears contribute to the transmission of motion and power by enabling directional changes, meshing and torque transfer, distributing forces, ensuring compatibility with different gear types, and providing precision and control. These contributions make crown gears vital components in various mechanical systems, allowing for efficient power transmission, accurate motion control, and reliable operation.

China manufacturer 18spline Teeth CZPT Wheel Pinion Gear Set Bevel Gear raw gearChina manufacturer 18spline Teeth CZPT Wheel Pinion Gear Set Bevel Gear raw gear
editor by CX 2024-04-08